Committed To Quality, Committed To You
admin | July 7, 2022 | 62 Min Read
From horizontally vibrating sifters to centrifugal screening machines, the screening industry has evolved in multi-faceted ways to optimize our sifting process and assure the optimal quality of our raw materials. With a wide range of applications and screening facilities, these advanced sifting machines have made it possible to efficiently purify our products, without losing their rich quality.
However, various screening processes deal with volatile and minute particles that the high powered screening machines still aren’t equipped for. From very tiny particles like talcum powder to complex liquid concoctions like dairy products, such raw materials require an extremely high level of finesse and precision in screening to assure pure finished products.
Even the standard pneumatic sifters available in the market aren’t able to meet the optimum sifting capacity that some raw materials require.
To mitigate those challenges, we present Galaxy Sivtek’s newest product, The Pneumatic Roto Sifter. Assuring the highest standards for screening fragile, inconsistent, and abrasive raw materials, this machine pushes the limits of pneumatic screening above and beyond.
Combining the best qualities of our pneumatic machines with the robust design of Sivtek Roto Sifters, our newly developed Pneumatic Roto Sifter exceeds the limits sets by its predecessors. It is proficient in de-agglomerating and screening materials in-line with the help of its dilute-phase pneumatic conveying systems. This innovative approach is so efficient, that it eliminates the need for cyclone separators and rotary airlocks.
It allows you to attain the maximum level of product protection while keeping the consumption of conveying gases to a minimum. Even particles that are too hard to sift due to their size and shape can be easily screened by this machine.
Pneumatic Roto Sifter is highly efficient in screening materials at a negative pressures of up to 14” (356 mm) vacuum. The fine mesh screen on the sifter provides a wide range, as the size of the holes span from 0.6 to 10 mm.
Not only does it outshine in screening materials in comparison to conventional pneumatic sifters, but our Pneumatic Roto Sifter also maintains the highest standards of hygiene and safety. It ensures the optimal protection of your raw materials and has been certified by CGMP and the FDA.
They are also extremely easy to clean, owing to our quick toggle clamps that allow you to easily dismantle the machine and clean it from the nock and crock. You can also change the screens as per your discretion and calibrate them according to your requirements.
Furthermore, these pneumatic roto sifters have a tangential inlet situated on their horizontal centerline which protects the delicate screens and prevents them from breaking down due to oversized foreign material.
These attributes make this innovative pneumatic machine ideal for a wide range of gravity feed applications. It has proven to provide exceptional results in removing fine and minute foreign contaminants, scalping oversized particles, classifying and segregating raw materials, deagglomerating dense lumps, and de-dusting raw materials. Moreover, it is also proficient at straining liquids that have high viscosity.
In order to make the machine more customizable for our clients, we also provide 3 screen options – Steel Mesh, Wedge Wire, & Perforated Plate. These fine screen meshes help you get the desired fine result and help you adapt the machine according to your screening requirements.
How does our Pneumatic Roto Sifter work?
To maximize the performance and output of a screening machine, Pneumatic Roto Sifter was designed as a culmination of a rotary sifter set in a pneumatic conveying system. It combines the properties of centrifugal sifting and a pressurized environment which speeds up the process of de-agglomerating the raw materials and render more output. This also eliminates the necessity of using cyclone separators or rotary airlocks.
With the help of conical pneumatic screening technology, the machine can also easily deal with the foreign objects that might have entered the raw mix and conveniently eliminates them.
When the screening material is introduced into the machine, it directly passes through the inlet shaft which transports it to the cylindrical sifting chamber. Inside the chamber, there are rotating helical paddles that continuously propel the material against the fine screen. These helical paddles also serve another function wherein they break up soft agglomerates and assure a more thorough screening.
Depending on the gradation of your fine mesh, particles that are on-size pass through the screen and are discharged through the cone-shaped chutes. Whereas, oversized particles are eliminated from the machine via an automatic delivery shaft which is situated at the end of the screen basket.
We have also embedded a new direct drive into the Pneumatic Roto Sifter which can drastically increase the uptime of the machine by eliminating the need of transferring the material.
As impressive as Pneumatic Roto Sifters are, Galaxy Sivtek’s high-performing models outshine the competitors in the industry. The simple and robust design of the machine allows a wide range of calibration for various dairy products to make sure that you get optimum results for each product variant.
Not only is the machine compact and well-designed to fit any kind of processing line, it also provides more throughput in the given time frame. Here are a few other reasons why our pneumatic screeners are revered across the industry:
It combines the properties of centrifugal sifting and a pressurized environment which speeds up the process of de-agglomerating the raw materials and renders more output. This allows you to screen more material in comparison to conventional machines.
It also reduces redundancy and wastage, as each batch that your screen is 100% pure, hygienic, and fully refined. That also saves you time in re-screening your raw materials and going through the entire process multiple times.
Not only does it outshine in screening materials in comparison to conventional pneumatic sifters, but our Pneumatic Roto Sifter also maintains the highest standards of hygiene and safety. It ensures the optimal protection of your raw materials and has been certified by CGMP and the FDA.
Galaxy Sivtek’s easy toggle clamps make it incredibly efficient and easy to change any part of the machine and calibrate it according to your requirements. You can quickly detach and change the fine mesh in just under 30 seconds!
We understand that while screening machines are extremely necessary for a processing environment, that does not mean that you have to put up with loud and annoying screening machines.
Our Pneumatic Roto Sifter assures the lowest amount of noise emission in the industry. Keeping the noise level below 75DB, the Pneumatic Roto Sifter is quieter in comparison to any conventional vibro or gyro sifter.
The quick and easy toggle clamps also make the machine incredibly easy to clean and maintain. This not only assures a pure and uncontaminated finished product every time, it also elongates the life of the machine and keeps it running longer.
Also, the oversized end doors make it easy to keep an eye on the screening material and conduct a thorough inspection of the whole screening process.
In order to make it easier for you to incorporate the high functioning Pneumatic Roto Sifter into your already existing processing line, we have made it exceptionally easy to operate and install. While most of the screening job is done automatically, all you need to command the machine to commence the process and keep an eye on it.
Furthermore, it requires no tools for stripping or cleaning the screener, which makes it all the handier to operate.
By combining the precision of the pneumatic conveying system with the powerful centrifugal core machine, the Pneumatic Roto Sifter provides an extremely thorough screening experience which can be beneficial for a wide range of industry applications.
It has proven to provide exceptional results in removing fine and minute foreign contaminants, scalping oversized particles, classifying and segregating raw materials, deagglomerating dense lumps, and de-dusting raw materials. Moreover, it is also proficient at straining liquids that have high viscosity.
Considering these applications, here are a few industries that can heavily benefit from a pneumatic roto screener:
When talking about dealing with minute particles and powders of various gradations, the pharmaceutical industry is one that is heavily reliant on them. From the finest particles of talcum powder to dealing with a wide range of chemicals, the pharmaceutical industry requires a screening machine that can provide the most accurate and precise screening of raw materials.
Our Pneumatic Roto Sifters are highly proficient at conducting such tasks. The fine mesh screen on the sifter provides a wide range, as the size of the holes span from 0.6 to 10 mm. Moreover, the Pneumatic Roto Sifter is highly efficient in screening materials at positive pressure environments of up to 14.9 psi (1 barg), as well as negative pressures of up to 14” (356 mm) vacuum.
Another important factor while dealing with pharmaceutical raw materials is the hygiene and safety of the machines. They should be able to screen materials without letting any contaminants enter the mixture.
In context to our Pneumatic Roto Sifter, not only does it outshine in screening materials in comparison to conventional pneumatic sifters, but it also maintains the highest standards of hygiene and safety. It ensures the optimal protection of your raw materials and has been certified by CGMP and the FDA.
Pneumatic conveying screeners have proven to be revolutionary for the chemical industry. They provide the perfect environment to hygienically screen the raw materials and process bulk quantities on a go. However, not all pneumatic sifters have the full range and capacity to efficiently process a wide range of chemical products. Moreover, each component needs to be screened in a particular manner to yield the most optimum result.
All these shortcomings are easily mitigated with the help of Pneumatic Roto Sifters. It allows you to attain the maximum level of product protection while keeping the consumption of conveying gases to a minimum. This can exceptionally increase your processing time and yield better results in less time. Even particles that are too hard to sift due to their size and shape can be easily screened by this machine.
Our Pneumatic Roto Sifter has proven effective for a number of processing tasks integral to the chemical industry, like deagglomerating Nylon flocks and powders, general fine powder classification and gradation, and powder paint check sieving.
There is no industry as versatile and broad as the food & beverages industry. From tiny powdered particles to thick dairy products, the food industry requires machines that can conduct a wide range of screening and sifting tasks. Not only that, they need to maintain a hygienic and safe environment for such raw materials to be processed without the fear of getting contaminated.
From sifting coarse solids to purifying viscous liquids like sugar syrup, Pneumatic Roto Sifters can drastically improve your filtration process and help you refine your food products. While assuring a hygienic and safe environment for your screening material, this high powering screener can provide a plethora of screening, deagglomerating, and processing functions that are ideal for the food industry.
Some of the tasks that can be easily conducted by the Pneumatic Roto Sifter include flour sifting, ingredient check and sifting, dairy powder sifting, de-lumping bakery mixtures, final dressing, and liquid inspection.
Without a doubt, the necessity of a wide range of screening materials have given birth to a wide range of sifting, deagglomerating, and separating machines that allow us to purify our raw materials from unwanted substances. From horizontally vibrating sifters to centrifugal oriented screening machines, there is a wide range of screening machines that work on a different principle and yield varied results.
However, the next big hurdle that the screening industry needs to overcome is bringing perfection and range to the screening process. They need to be able to process a wide range of products, without discounting on the purity and hygiene of the raw materials.
Designed on the lines of this ideology, Galaxy Sivtek’s Pneumatic Roto Sifter is introduced to help you reach this height of excellence and efficiency. Combining the best qualities of our pneumatic machines with the robust design of Sivtek Roto Sifters, the Pneumatic Roto Sifter is proficient in de-agglomerating and screening materials in-line with the help of its dilute-phase pneumatic conveying systems. It allows you to attain the maximum level of product protection while keeping the consumption of conveying gases to a minimum. Not only will this ingenious machine help you increase your output, but it can also provide you with the most accurate and fine gradation of your particles.
If you are keen to add our Pneumatic Roto Sifter to your production line click here to reach our customer support executive.